Earthworks Examples and Applications

The following examples demonstrate calculations for soil volume conversion, trucking requirements, mass haul balancing, safe excavation slopes, equipment productivity, earthwork volume calculation methods, and conceptual earthwork principles.

Volume Conversion: Bank to Compacted (Shrinkage Factor)

A project requires 10,000 m310,000 \text{ m}^3 of compacted fill (embankment). The soil has a shrinkage factor of 0.900.90 (from Bank to Compacted). How many Bank cubic meters must be excavated?

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Volume Conversion: Haul Volume (Swell Factor)

Using the bank volume calculated previously (11,111.11 m311,111.11 \text{ m}^3), determine the loose volume that must be hauled if the soil has a swell of 25%25\%.

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Number of Truck Loads

Using the previous example where 13,888.89 LCM13,888.89 \text{ LCM} must be hauled, if each dump truck carries 15 m315 \text{ m}^3 (loose volume), how many truck trips are required?

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Mass Haul Diagram Calculation

A highway section has a cut volume of 4,000 BCM4,000 \text{ BCM} (Bank Cubic Meters) and a fill requirement of 5,500 CCM5,500 \text{ CCM} (Compacted Cubic Meters). The soil has a shrinkage factor of 0.850.85. Calculate the net balance of earthwork. Do we need to borrow soil or waste soil?

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Safe Slopes (Angle of Repose)

An excavation must reach a depth of 6.00 m6.00 \text{ m} in dry sand. The angle of repose for dry sand is 3434^\circ. What is the minimum required horizontal setback from the top edge of the excavation to ensure the side slopes do not collapse (assuming no shoring is used)?

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Soil Compaction: Dry Density Calculation

A soil sample has a wet density of 1,950 kg/m31,950 \text{ kg/m}^3 and a moisture content of 12.5%12.5\%. Calculate the dry density of the soil.

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Earthwork Volume by Average End Area Method

A 50 m50 \text{ m} section of a proposed road has a cut area of 24 m224 \text{ m}^2 at station 0+0000+000 and a cut area of 36 m236 \text{ m}^2 at station 0+0500+050. Calculate the volume of earth to be excavated using the average end area method.

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Earthwork Volume by Prismoidal Formula

For a more accurate calculation of a 100 m100 \text{ m} road section, the areas at the start, middle, and end are evaluated. The cut area at 0+0000+000 is 20 m220 \text{ m}^2, at 0+0500+050 (middle) is 32 m232 \text{ m}^2, and at 0+1000+100 is 40 m240 \text{ m}^2. Calculate the volume using the Prismoidal Formula.

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Excavator Productivity Calculation

An excavator has a bucket capacity of 1.5 m31.5 \text{ m}^3. The fill factor for the soil is 0.800.80. The cycle time for the excavator is 30 seconds30 \text{ seconds}, and it operates for 50 minutes50 \text{ minutes} per hour (efficiency factor of 50/6050/60). Calculate the hourly production rate in loose cubic meters per hour.

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Equipment Fleet Matching: Excavators vs Trucks

An excavator produces 120 LCM/hr120 \text{ LCM/hr}. Dump trucks being used each have a capacity of 15 LCM15 \text{ LCM} and an average round-trip travel time of 45 minutes45 \text{ minutes}. Assuming an efficiency of 50 min/hr50 \text{ min/hr} for the trucks, determine the number of trucks required to keep the excavator operating continuously.

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Conceptual Case Study: Soil Swell and Logistics

A contractor is excavating a large basement in a tight urban environment. The original design estimated the required excavation at 5,000 BCM5,000 \text{ BCM} of dense clay. However, the project manager failed to account for the soil's 30%30\% swell factor when ordering trucks. What are the logistical consequences of this oversight?

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Conceptual Case Study: Mass Haul and Borrow Pits

A 10-kilometer highway project has rolling terrain. The mass haul diagram shows a large deficit of fill material in the first 5 kilometers and a massive surplus of cut material in the last 5 kilometers. The contractor considers hauling the surplus from km 5-10 to fill the deficit at km 0-5. What factors must be evaluated before proceeding with this plan?

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Conceptual Case Study: Excavation Safety and Shoring

A utility trench needs to be excavated to a depth of 4.5 m4.5 \text{ m} to install a new sewer line. The site is located in an existing roadway with adjacent buildings and active traffic lanes. The soil is a mix of loose sand and gravel. Why is sloping or benching not a viable option for this excavation, and what must be done instead?

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Conceptual Case Study: Compaction and Moisture Content

During the construction of an earthen dam, the quality control inspector notes that the contractor is struggling to reach the required 95%95\% of standard Proctor maximum dry density. The soil being compacted is a clayey silt. The contractor is using heavy sheepsfoot rollers and making numerous passes, but the density is not improving. What is the most likely cause, and how should it be resolved?

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