Testing Standards and Quality Assurance — Worked Examples

These examples follow the traceability chain from lot and sample through measurement, reporting, and engineering disposition. Test methods define how measurements are made; specifications and codes define acceptance.

Example 1 — Lot, sample, and specimen traceability

A concrete report identifies two cylinders as C-104A and C-104B but does not identify the truck, placement location, sample time, or batch represented. Determine why the report is incomplete for acceptance use.

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Example 2 — Mean, sample standard deviation, and coefficient of variation

Five replicate test results are 30.1, 29.8, 30.4, 30.0, and 29.9 MPa. Calculate the mean, sample standard deviation, and coefficient of variation.

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Example 3 — Precise but biased measurement system

A certified reference value is 500.0 MPa500.0\text{ MPa}. A laboratory reports 480.1, 480.5, 479.8, 480.2, and 480.0 MPa. Interpret precision and bias qualitatively.

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Example 4 — Calibration versus verification

A compression machine received formal calibration six months ago. Before today's test, a required verification check falls outside the permitted tolerance. The annual calibration due date has not passed. Decide whether testing should continue.

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Example 5 — Significant figures and reporting precision

A calculation produces 30.123456 MPa30.123456\text{ MPa}, but the governing test method requires reporting strength to the nearest 0.1 MPa0.1\text{ MPa}. Determine the reportable value.

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Example 6 — Valid failing result versus invalid test

A material result falls below the project limit. The technician proposes deleting it because a second test on another specimen passes. Determine the correct quality process.

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Example 7 — Read a concrete strength report before judging the structure

A report shows one low concrete strength value. Determine the review sequence before concluding that the structural concrete is deficient.

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Example 8 — Control the applicable DPWH/project document

A contractor cites a remembered “Blue Book item number” from an older project as proof that a material and test frequency are acceptable on a new DPWH contract. Determine the document-control response.

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