Properties of Materials — Worked Examples

These examples progress from basic physical-property calculations to mechanical response, thermal compatibility, measurement interpretation, and multi-criteria material selection. Each result is interpreted using the specimen condition and test basis stated in the problem.

Example 1 — Density and unit weight

A construction-material specimen has mass m=12.6 kgm=12.6\text{ kg} and bulk volume V=0.00500 m3V=0.00500\text{ m}^3. Determine density and unit weight using g=9.81 m/s2g=9.81\text{ m/s}^2.

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Example 2 — Dry-basis moisture content

A porous specimen weighs 540 g540\text{ g} before oven drying and 450 g450\text{ g} after drying to the method-defined constant mass. Determine dry-basis moisture content.

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Example 3 — Porosity from measured volumes

A specimen has total bulk volume 0.0100 m30.0100\text{ m}^3 and measured void volume 0.00200 m30.00200\text{ m}^3. Determine porosity as a decimal and percentage.

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Example 4 — Engineering stress, strain, and elastic modulus

A round steel tension specimen has diameter 12.5 mm12.5\text{ mm} and gauge length 50.0 mm50.0\text{ mm}. In the linear-elastic range, a tensile force of 24.5 kN24.5\text{ kN} produces an elongation of 0.0500 mm0.0500\text{ mm}. Determine engineering stress, strain, and elastic modulus.

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Example 5 — Free thermal movement

A 30.0 m30.0\text{ m} steel element experiences a temperature increase of 35.0∘C35.0^\circ\text{C}. Use α=11.7×10−6/∘C\alpha=11.7\times10^{-6}/^\circ\text{C}. Determine its free thermal expansion.

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Example 6 — Differential thermal movement at an interface

A 2.00 m2.00\text{ m} aluminum frame and adjacent glass edge both warm by 30.0∘C30.0^\circ\text{C}. Use αAl=23×10−6/∘C\alpha_{Al}=23\times10^{-6}/^\circ\text{C} and αg=9×10−6/∘C\alpha_g=9\times10^{-6}/^\circ\text{C}. Determine their free differential movement.

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Example 7 — Precision versus bias

A reference material has an accepted value of 100.0 MPa100.0\text{ MPa}. A laboratory reports five replicate results: 107.8, 108.1, 108.0, 107.9, and 108.2 MPa. Interpret the measurement system qualitatively.

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Example 8 — Multi-criteria material selection

A coastal pedestrian handrail can be fabricated from painted carbon steel, galvanized steel, stainless steel, or aluminum. Select the engineering comparison framework rather than choosing from tensile strength alone.

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