Thin-Walled Pressure Vessels — Worked Examples

First verify the thin-wall assumption, then apply the appropriate cylinder or sphere membrane-stress relationship using consistent pressure, diameter, and thickness units.

1. Thin-Wall Applicability Check

A cylindrical vessel has inner radius r=600 mmr=600\text{ mm} and wall thickness t=12 mmt=12\text{ mm}. Check the introductory criterion t/r≤0.1t/r\le0.1.

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2. Cylinder Hoop Stress

A cylindrical vessel has D=1200 mmD=1200\text{ mm}, t=12 mmt=12\text{ mm}, and internal pressure p=1.5 MPap=1.5\text{ MPa}. Determine hoop stress.

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3. Cylinder Longitudinal Stress

For the vessel in Example 2, determine the longitudinal membrane stress.

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4. Spherical Vessel Stress

A spherical vessel has D=2000 mmD=2000\text{ mm}, t=20 mmt=20\text{ mm}, and p=2.0 MPap=2.0\text{ MPa}. Determine its tangential membrane stress.

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5. Required Cylinder Thickness from Hoop Stress

A thin cylindrical vessel has p=2.0 MPap=2.0\text{ MPa} and D=1000 mmD=1000\text{ mm}. If the permitted membrane stress for this exercise is 100 MPa100\text{ MPa}, determine the thickness required by hoop stress.

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6. Maximum Pressure for a Given Cylinder

A cylindrical vessel has D=900 mmD=900\text{ mm}, t=9 mmt=9\text{ mm}, and a stated allowable hoop stress of 120 MPa120\text{ MPa}. Determine the pressure corresponding to that stress.

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7. Sphere versus Cylinder at Equal Geometry

A cylinder and a sphere each have D=1000 mmD=1000\text{ mm}, t=10 mmt=10\text{ mm}, and p=1.2 MPap=1.2\text{ MPa}. Compare the cylinder hoop stress with the spherical membrane stress.

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8. Thickness Sensitivity

A thin cylinder operates at fixed pp and DD. Its wall thickness is increased from 8 mm8\text{ mm} to 12 mm12\text{ mm}. Determine the ratio of new hoop stress to old hoop stress.

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